{"id":3236,"date":"2024-01-05T11:26:13","date_gmt":"2024-01-05T11:26:13","guid":{"rendered":"https:\/\/laserbondcom.webplaza.com.au\/?post_type=case-studies&p=3236"},"modified":"2024-07-01T01:37:13","modified_gmt":"2024-06-30T15:37:13","slug":"5-1-laserbond-deposition-method-offers-superior-reman-dump-truck-wheel-spindle","status":"publish","type":"case-studies","link":"https:\/\/www.laserbond.com\/de\/case-studies\/5-1-laserbond-deposition-method-offers-superior-reman-dump-truck-wheel-spindle\/","title":{"rendered":"5.1 Das LaserBond\u00ae-Auftragungsverfahren bietet hervorragende REMAN-Radspindeln f\u00fcr Muldenkipper."},"content":{"rendered":"

Gro\u00dfe Muldenkipper werden im australischen Bergbau h\u00e4ufig eingesetzt. Der CAT 777 ist ein g\u00e4ngiger mittelgro\u00dfer Gel\u00e4ndemuldenkipper und ein typisches Gel\u00e4ndefahrzeug, das im Bergbau eingesetzt wird.<\/p>\n

Radspindeln sind verschlei\u00dfintensive und teure Komponenten, die problemlos wiederaufbereitet werden k\u00f6nnen, bisher jedoch nicht in Australien. Aufgrund des R\u00fcckgangs im Bergbau werden immer mehr Muldenkipper \u201egeparkt\u201c und warten auf eine \u00dcberholung.<\/p>\n

Durch die Verwendung unseres Laserauftragschwei\u00dfens zur R\u00fcckgewinnung dieser und anderer teurer Komponenten k\u00f6nnen Sie viel Zeit und Geld sparen, da Sie nicht auf neue Teile oder Ersatzteile warten m\u00fcssen.<\/p>\n

Das Problem<\/h3>\n

Reibverschlei\u00df an den Lagerfl\u00e4chen, Verschlei\u00dfsch\u00e4den an den Antriebswellen und Verunreinigungen k\u00f6nnen zu Antriebsspindelausf\u00e4llen f\u00fchren. Wenn ein LKW nicht im aktiven Betrieb ist (\u201eAusfallzeit\u201c), bedeutet dies Kapazit\u00e4tsverlust innerhalb der LKW-Flotte und sinkende Effizienz.<\/p>\n

Der Prozess der Wiederaufbereitung dieser komplexen, lasttragenden und sicherheitskritischen Komponenten muss sorgf\u00e4ltig kontrolliert werden. Qualit\u00e4t ist bei dieser Art von Arbeit ein \u00e4u\u00dferst wichtiger Aspekt.<\/p>\n

Manchmal werden ungeeignete Reparaturverfahren wie Schwei\u00dfen oder thermisches Spritzen verwendet, die das Problem noch verschlimmern k\u00f6nnen.<\/p>\n

Unsere L\u00f6sung<\/h3>\n

LaserBond verwendet dasselbe Laserauftragschwei\u00dfverfahren, das auch OEMs wie CAT verwenden, um abgenutzte oder besch\u00e4digte Oberfl\u00e4chen wiederherzustellen. Die metallurgische Bindung erm\u00f6glicht die Verwendung aufgetragener Schichten in Situationen mit hoher Sto\u00dfbelastung und hoher Belastung, ohne dass die Gefahr eines Abplatzens oder einer Abl\u00f6sung der Beschichtung besteht.<\/p>\n

Der Wiederaufbereitungsprozess umfasst eine Vorbearbeitungspr\u00fcfung, eine Vorbearbeitung zum Entfernen besch\u00e4digter Oberfl\u00e4chen, eine LaserBond-Beschichtung und die Endbearbeitung gem\u00e4\u00df OEM-Spezifikationen.<\/p>\n

Durch die stufenlose Steuerbarkeit der Laserauftragschwei\u00dfenergie kann die unerw\u00fcnschte thermische Zersetzung harter Phasen wie Carbide minimiert werden, die zu Zersetzung, Verd\u00fcnnung des Substrats und Verformungseffekten f\u00fchrt, die bei anderen Reparaturmethoden auftreten.<\/p>\n

Da es sich um ein hochbelastetes kritisches Bauteil handelt, wird die endg\u00fcltige wiederaufbereitete Radnabe vor der Auslieferung einer NATA-zertifizierten Qualit\u00e4tssicherungspr\u00fcfung unterzogen.<\/p>\n

Erzielte Vorteile<\/h3>\n

Eine schnellere Komponentenumschlagzeit bedeutet k\u00fcrzere Wartungszeiten f\u00fcr die Flottenausr\u00fcstung \u2013 eine allgemeine Steigerung der Betriebseffizienz.<\/p>\n

Verbesserte Maschinenverf\u00fcgbarkeit durch h\u00f6here OEE und weniger Wartung.<\/p>\n

Kosteneinsparungen gegen\u00fcber OEM-Ersatzteilen.<\/p>\n

Besseres Ergebnis f\u00fcr die Umwelt \u2013 weniger Abfall, geringerer CO2-Fu\u00dfabdruck.<\/p>\n

\n

Kundenbewertung<\/h3>\n<\/div>\n
\n
Der Kunde kommentierte: \u201eJetzt m\u00fcssen wir nicht mehr f\u00fcr neue Teile oder REMAN aus \u00dcbersee bezahlen und warten. LaserBond bietet ein besseres Ersatzteil als neu zu einem Bruchteil der Kosten.\u201c<\/em><\/div>\n<\/blockquote>\n

 <\/p><\/blockquote>","protected":false},"excerpt":{"rendered":"

Large dump trucks are used extensively in the Australian mining environment. The CAT 777 is a common mid-sized off highway dump truck and a characteristic off highway vehicle used in mining. Wheel spindles are a high wear high cost component that can readily be remanufactured but not within Australia until now. With the downturn in […]<\/p>\n","protected":false},"featured_media":3237,"template":"","case-studies-category":[44,47],"class_list":["post-3236","case-studies","type-case-studies","status-publish","has-post-thumbnail","hentry","case-studies-category-mining","case-studies-category-transport-marine"],"acf":[],"yoast_head":"\nLaserBond Deposition offers superior Dump Truck Wheel Spindle<\/title>\n<meta name=\"description\" content=\"LaserBond's accessibility ensures faster component turn around and increased operating efficiency. 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